April 22, 2024
Every year the number one budgetary item in distribution centers is labor. Labor is carefully forecasted based on predicted case volumes, productivity levels, and expense control. Meeting plan or staying on budget is subject to weekly management meetings, where explanations and reasons for varying numbers are tabled.
Away from the cozy boardroom, and sometimes rarely crossing paths with upper management, are the front-line supervisors. Individuals who have the greatest impact to the labor bottom line on a week-to-week basis. They make the call if we need overtime: How much? How do we make sure we abide by seniority rules? Do we need to call the next shift in early? Are any routes going to be late?
Ideally, productivity goals are met and maintained, scheduling is accurate, and the dynamic environment of a distribution center is predictable at the least. However, this is rarely the case as the collection of internal variables (e.g. system, equipment), individuals on the floor and external pressures (e.g. trailers, drivers) don’t often align as planned.
Surely if we recognize that the front-line supervisor is one of, if not the most difficult position in the environment, we must be equipping them with the best training, to develop the skills needed to manage people? Right? In our experience this is not usually the case. Supervisors are often a collection of internal hires that have progressed through the ranks or external hires that are being introduced to this fast workplace. It remains a very difficult spot to fill.
Yet we will wonder why we are not meeting our targets, why the prospect of yearly bonuses is slipping away, and failing to recognize that we must ensure that our supervisors have all the necessary tools in their toolbox.
Perhaps the initial step is to determine if the supervisor really knows what kind of leader are they, or what is their style?
Passive Behavior
Aggressive Behavior
Passive-Aggressive Behavior
Assertive Behavior
Most distribution centers will have a mix of the above, but the top performers will promote and train to maximize the Assertive Behavior model. The main by-product of this behavior is TRUST. With trust we have confidence in our leadership and reliability in our supervision.
A trusted supervisor will:
Every distribution center that you enter in North America has or had issues with MORALE. Whether it be the long hours, lack of recognition, difficult management, difficult employees, and many other reasons, a front-line supervisor can contribute, foster, and promote increased morale using the following concepts:
Show Appreciation:
Involve Employees:
Be Loyal to your Employees.
Respect your Employees.
Finding good supervisors in the current distribution world is a challenging task. Once hired, supervisors cannot be left on their own to "figure it out". Equipping supervisors with the preferred behaviors and outputs will not only increase productivity, build trust, and boost morale, but help with retention and health and safety.